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Pneumatic Wafer Butterfly Valve: Ultra-Compact Footprint & Universal Clamping

Designed for space-constrained skid packages, industrial HVAC loops, water treatment plants, and automated air headers, the Delco pneumatic butterfly valve wafer series provides the lightest and most cost-effective quarter-turn automated isolation. Clamped securely between companion flanges using through-bolts, its ultra-short face-to-face profile conforms to ISO 5752 Series 20 / API 609 Table 1, delivering sub-second pneumatic actuation while drastically reducing pipe dead-load stress.

Concentric Resilient Class
Vulcanized EPDM or NBR seats extending over the face to act as integral flange gaskets for water, air, and HVAC.
High-Performance Double-Offset
Camming disc geometry with R-PTFE seats engineered for ASME Class 150/300 hydrocarbon and process gas skids.
PTFE-Lined Chemical Wafer
Virgin fluoropolymer lining isolating corrosive acid and caustic streams from ductile iron or carbon steel bodies.
Fire-Safe Triple-Offset Class
Metal-to-metal Stellite hardfaced wafer body meeting API 607 fire-safe requirements for refinery flare and steam loops.

Technical Merits: Compact Wafer Body & Pneumatic Actuation

Ultra-Short Face-to-Face

Conforms to ISO 5752 Series 20 and API 609 Table 1 short dimensions, saving valuable footprint in compact OEM machinery, mobile skids, and shipboard manifolds.

Integrated Flange Face Gaskets

On concentric resilient models, the molded elastomeric liner wraps around the body faces, forming a perfect seal against mating pipe flanges without extra flat gaskets.

Universal Flange Centering Ears

Engineered locating holes or slotted centering lugs accommodate ASME Class 150, EN 1092-1 PN10/PN16, and JIS 10K flanges without modifying body castings.

Sub-Second Rapid Stroking

Direct-coupled pneumatic rack-and-pinion actuators cycle in 0.3 to 0.8 seconds under 0.4–0.7 MPa plant shop air, delivering instantaneous automated flow shutoff.

Lightweight Pipeline Load Relief

Weighing up to 50% less than flanged or lugged valves, the wafer design eliminates pipe sagging and reduces the need for expensive structural pipe hangers.

Direct-Mount ISO 5211 Flange

Precision CNC-machined ISO 5211 top works allow direct pneumatic actuator assembly without external brackets, eliminating backlash and extending stem packing life.

Technical Specifications Matrix

Parameter Concentric Resilient Wafer High-Performance Double-Offset Severe Service Triple-Offset
Nominal Size Range DN40 – DN600 (1-1/2" – 24") DN50 – DN600 (2" – 24") DN80 – DN600 (3" – 24")
Pressure Rating PN10 / PN16 / Class 150 (1.6 MPa) ASME Class 150 / 300 (PN20 – PN50) ASME Class 150 / 300 / 600
Body Construction Ductile Iron GGG40 / WCB / CF8M ASTM A216 WCB / A351 CF8M / 2205 WCB / CF8M / WC6 / Duplex 2205
Disc Material Ductile Iron (Nylon-Coated) / CF8M / Al-Bronze ASTM A351 CF8M (316 SS) CF8M + Stellite #6 Hardfacing
Seat Liner / Seal Trim EPDM / NBR / FKM (Viton) / PTFE Reinforced PTFE (R-PTFE) / PEEK SS316 + Flexible Graphite Laminate
Operating Temp Range -20°C to +120°C (-4°F to 248°F) -40°C to +200°C (-40°F to 392°F) -29°C to +450°C (-20°F to 842°F)
Face-to-Face Standard ISO 5752 Series 20, EN 558-1 Series 20, API 609 Table 1 Short
Companion Flange Compatibility ASME B16.5 Class 150, EN 1092-1 PN10/PN16, JIS B2220 10K/16K Universal Alignment
Pneumatic Actuation & Controls Air Supply 0.4 – 0.7 MPa; Double-Acting (DA) or Single-Acting (SR Fail-Safe); NAMUR Solenoid; APL Limit Switch Box
* Bi-directional zero-leakage testing verified in strict accordance with API 598 and ISO 5208 Rate A standards.

Frequently Asked Questions: Pneumatic Wafer Butterfly Valves

Q1: How do wafer butterfly valves seal against pipeline flanges without separate gaskets?

On concentric rubber-lined wafer valves, the elastomeric seat liner wraps around the body sealing faces, extending slightly beyond the metal shell. When bolted between mating pipe flanges, the liner compresses directly against the raised or flat pipe faces, forming an airtight and watertight seal without requiring separate flat sheet gaskets.

Q2: What is the primary difference between wafer and lugged valves during plant maintenance?

Wafer valves are clamped between two companion flanges with through-bolts spanning the entire valve body. If one flange is unbolted, the valve loses compression and cannot hold pressure. If your maintenance plan requires dead-end service (dismantling downstream piping while keeping upstream piping pressurized), a lugged or double-flanged valve must be selected.

Q3: How do universal alignment holes ensure accurate flange centering?

Delco wafer valves feature molded-in locating ears or slotted bolt guides that closely hug the outer diameter of standard flange bolts. During field assembly, the through-bolts pass snugly through these centering ears, guaranteeing that the valve disc and bore are concentric with the pipeline I.D. to prevent disc-edge impingement on pipe walls.

Q4: What precautions are needed when clamping wafer valves between plastic or lined pipes?

When installing wafer butterfly valves between thermoplastic (UPVC/CPVC) or PTFE-lined pipe flanges, operators must follow cross-pattern torque procedures using calibrated torque wrenches. Excessive bolt torque can deform plastic stub-end flanges or pinch the valve liner, causing elevated operating torque or premature disc seal wear.

Direct Factory Supply: Fast-Action Pneumatic Wafer Butterfly Valves

High-capacity factory inventory of ductile iron, WCB, and CF8M wafer butterfly valves. Fully assembled with rack-and-pinion pneumatic actuators, 100% API 598 bubble-tight seat tested, and packaged for rapid worldwide project delivery.