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Pneumatyczny zawór motylkowy z lufami: Służba ślepa uliczka & In-Line Pipeline Security

Engineered for modular piping systems, pump discharge manifolds, chemical skids, and terminal tank isolation, Delco Pneumatyczny zawór motylkowy lugged series features precision-tapped bolt lugs surrounding the entire valve perimeter. Unlike standard wafer valves that require continuous compression between two companion flanges, the full-lug design bolts independently to each mating pipe flange, enabling downstream pipe dismantling under full upstream line pressure while delivering sub-second automated quarter-turn pneumatic shutoff.

Resilient-Seated Full Lug Class
Bonded or vulcanized EPDM/NBR liners with ductile iron bodies for general utility water, Ścieki, and HVAC manifolds.
Wysokowydajny podwójny offset
Eccentric camming disc with R-PTFE seats rated up to ASME Class 150/300 for hydrocarbons and chemical refining.
Dead-End Terminal Class
Reinforced seat retaining mechanism engineered to hold full rated line pressure with downstream pipe spool fully removed.
Triple-Offset Metal-Seated Lug
Stellite hardfaced metal-to-metal seating for high-temperature steam and severe service fire-safe applications up to 450°C.

Zalety techniczne: Lugged Body Architecture & Sterowanie pneumatyczne

True Dead-End Isolation

Threaded perimeter lugs allow the downstream pipe section to be disconnected without releasing line pressure upstream, facilitating pump and filter repairs without draining the plant.

Zero Bolt-Stretch Vulnerability

Eliminates the continuous through-studs of wafer valves. Short bolts on each face prevent thermal expansion elongation, maintaining gasket torque during thermal transients.

Sub-Second Rapid Shutoff

Pre-sized rack-and-pinion actuators deliver explosive 0.5-to-1.2-second full-stroke cycling under standard 0.4–0.7 MPa shop air for instantaneous flow interlocks.

Direct-Mount ISO 5211 Pad

Integral top flange machined to ISO 5211 ensures rigid, direct actuator bolting. Eliminates flimsy brackets and torsional hysteresis for flawless valve stem packing alignment.

Bi-Directional Bubble-Tight Seal

Molded-in or mechanically locked seats guarantee zero-bubble shutoff conforming to API 598 and ISO 5208 Rate A regardless of line flow or pressure direction.

Anti-Blowout Stem Construction

Internally retained blowout-proof stem design with secondary retention collars guarantees operator and plant safety under excessive line pressure surges.

Lugged Butterfly Valve Specifications Matrix

Parametr Resilient Seated Lug Wysokowydajny podwójny offset Triple-Offset Metal-Seated
Zakres nominalnych rozmiarów DN50 – DN600 (2" – 24") DN50 – DN600 (2" – 24") DN80 – DN600 (3" – 24")
Współczynnik ciśnienia PN10 / PN16; Klasa 150 (1,6 MPa) ASME Klasa 150 / 300 (PN20 – PN50) ASME klasa 150 / 300 / 600
Materiał nadwozia Żelazo plastyczne GGG40 / WCB / CF8M ASTM A216 WCB/A351 CF8M/2205 WCB / CF8M / WC6 / Duplex
Materiał płytowy CF8M / Ductile Iron (Powłoka nylonowa) ASTM A351 CF8M (316 SS) CF8M + Stellite #6 Overlay
Seat Liner / Seal Ring EPDM / NBR / FKM (Viton) / PTFE Wzmocniony PTFE (R-PTFE) / SPRAWDŹ SS316 Elastyczny laminat grafitowy
Zakres temperatur roboczych -20°C do 120°C (-4°F do 248°F) -40°C do 200°C (-40°F do 392°F) -29°C do 450°C (-20°F do 842°F)
Dead-End Pressure Rating 10 Bar (Full 16 Bar optional) Full Rated Bi-Directional Line Pressure Full Rated Bi-Directional Line Pressure
Flange Tapping Standards UNC / Metric Tapped Holes conforming to ASME B16.5 Class 150/300, EN 1092-1 PN10/PN16, JIS B2220
Napęd pneumatyczny Shop Air 0.4 – 0.7 MPa; Podwójne aktorstwo (DA) lub jednoczynny mechanizm sprężynowy (Zabezpieczenie SR); NAMUR Solenoid Pad
* Pressure containment and dead-end seat sealing verified in strict accordance with API 598 and EN 12266-1 testing standards.

Najczęściej zadawane pytania: Pneumatic Lugged Butterfly Valves

P1: What is the primary operational advantage of a lugged butterfly valve over a wafer valve?

A wafer valve is clamped between two flanges using long tie bolts; if one side of the pipeline is unbolted, the valve falls out and line pressure is lost. A lugged valve features individual threaded lugs that bolt separately to each pipe flange, allowing technicians to isolate and dismantle the downstream piping for pump or equipment maintenance while holding full pressure upstream.

P2: What is dead-end service rating and why does it matter?

Dead-end service refers to installing the valve at the terminus of a pressurized pipeline with no downstream pipe or flange attached. In standard soft-seated valves, dead-end service is often de-rated to 10 Bar unless reinforced. Delco provides fully rated dead-end lug valves equipped with positive mechanical seat retaining rings capable of holding full 16 Bar or Class 150 pressure.

P3: How do tapped lug threads differ between export markets?

North American ASME B16.5 flange specifications require UNC threaded lugs, whereas European EN 1092-1 and Asian JIS installations require metric coarse threads. Delco CNC-machines lug threads precisely to customer piping flange specifications to prevent cross-threading and jobsite delays.

P4: What pneumatic fail-safe options are provided for critical safety loops?

For emergency shutdown (ESD) or fail-safe venting, Delco equips the valve with single-acting Spring-Return (SR) Siłowniki pneumatyczne. Internal pre-compressed spring cartridges mechanically force the valve to Fail-Closed or Fail-Open within 0.8 seconds upon electrical power outage or air compressor line failure.

Bezpośrednie dostawy fabryczne: High-Cycle Pneumatic Lugged Butterfly Valves

Direct manufacturer inventory of ductile iron, Stal węglowa, and stainless steel lugged butterfly valves. Pre-assembled with rack-and-pinion pneumatic actuators, 100% bi-directionally pressure tested, and ready for immediate worldwide project dispatch.